Vibro-acoustic behavior of a permanent magnet synchronous electrical machine: Influence of rotor displacement on Maxwell's pressures

Electric machines are often perceived as silent, yet the noise they produce has become a significant issue. This paper presents a focused approach to understanding the source of this noise, aiming to enhance machine design. Our study centers on the vibratory model of a permanent magnet synchronous electric machine. The stator and rotor components (shaft, laminations, magnets, and flexible bearings) are modeled using finite element analysis. We calculate the magnetic forces from Maxwell's pressures, which are analytically determined using the subdomain method. A key aspect of our study is the consideration of dynamic eccentricity. The paper explores how the vibratory responses of the rotor affect theses stress and how to address the complexity of magneto-mechanical coupling. Our findings reveal that the magneto-mechanical coupling of the rotor directly and significantly impacts Maxwell's pressures, and has to be taken into account to characterize the dynamics of rotor and stator.